Ribbon mixers are ideal for mixing bulk solids such as fine gravel, granules, powders, and pet or farm animal foods. They can also be used for wet mixtures like many types of dough and certain medications.
Your ingredients’ batch volume and bulk density will determine the correct ribbon blender size. It is essential to avoid overloading the blender as it can damage the machine.
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PLC controls
PLC controls are a microprocessor-based system that uses software to control industrial processes. They take up less space than electro-mechanical relays and are more customizable. They can control various devices, from simple to complex tasks.
A PLC comprises a central processing unit (CPU), a memory chip, and circuits for logic and monitoring. The CPU runs routines to avoid programming errors and constantly checks the status of inputs and outputs. It also performs internal diagnostics and communications functions.
In addition to basic operations, PLCs can power more advanced arithmetic instructions and communication directions. For example, the CPU can compare two values to determine whether they are more significant than, less than, or equal to each other.
Adding a PLC to a ribbon mixer can improve its value. It can reduce space requirements using compact gear motors, which permit small platform mounting. It can also eliminate unnecessary maintenance of belts and couplings. This makes the machine more efficient and cost-effective.
Variable speed drive
For ribbon mixers, a variable speed drive is an essential component. It is used to transmit power from the motor to the gear reducer and to control agitator speeds. It consists of a flexible belt and a set of pulleys to help achieve desired speed and torque ranges. It can also be operated by a touch screen or keypad mounted on or near the drive.
Variable frequency drives are recommended for this type of equipment because they provide a soft start, reducing the strain on the mixer. They can also moderate the energy input during mixing and discharging, which helps avoid heat buildup in the gear couplings.
Unlike traditional mixers, which use belt drives, newer ribbon blenders are often driven directly by a gear motor. This design provides better control over the process and saves on maintenance costs. In addition, a gearmotor has a low inertia rotor and is specifically designed to work with electronic inverters.
Stainless steel body
Ribbon mixers are used in a variety of industrial applications. They can combine powders, granules, and other dry materials quickly and easily. They use a unique double-helix ribbon agitator to mix the materials. The ribbons move side to side within the U-shaped barrel and can achieve a uniform mixing process in less time than other types of mixers.
To ensure that the ribbons do not contact the products, the ribbon mixer has a stainless steel body that is resistant to corrosion. Stainless steel is also an accessible material to clean. It can be cleaned with a cloth, potable water, and cleaner.
The ribbon mixer also has a stainless steel discharge gate, allowing the machine to be closed and sealed when not used. This feature makes the ribbon mixer an ideal choice for sanitary applications. The machine is available in a range of sizes and configurations and can be customized to suit the specific needs of your application.
Discharge gate
The discharge gate determines how quickly and easily the contents of your ribbon blender can exit the trough. Keeping the discharge gate adequately lubricated is essential, as this will prevent dust from entering the mixer and help maintain consistent mixing. In addition, ensuring that the discharge gate is a good fit for your process is necessary. A drop-bottom discharge gate is ideal for quick discharges, while a slide gate is better for longer discharges and tighter seals.
A ribbon mixer is a type of mixer that uses a corkscrew-like metal blade to agitate materials. This results in a gentle mixing motion and allows for a low shaft speed. If more significant shear is required to change the properties of certain products, the mixer can be run at higher speeds, or additional devices, such as high-speed choppers, can be added to the machine. In addition, it is essential to ensure that the ribbon mixer can handle the volume of your production.
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